Non Stop Feeding Automatic Die Cutting and Creasing Machine with Stripping

QMY1200P/1300P/1500P Automated Die-slicing and Creasing Device(Front Direct Feeding with Stripping Device)

  • Primary attributes:
  • The Bobst kind cut structure helps make the slicing system movement like a scissor, it will realize a total and less complicated minimize.
  • Major worm gear utilizes alloy copper materials, following the experienced operator’s guide scraping therapy and rigorous standard tests, it can assures the driving parts ten a long time daily life.
  • The major chains undertake imported British Renold brand, the distinctions of 10 chains are much less than .2mm.
  • The hook up in between equipment box and driving shaft adopts sleeve and pin construction ensuring a robust link.
  • Specs:
Product Device QMY1200P QMY1300P QMY1500P
Max. Paper Size  mm 1200X780 1300X960 1500X1100
Min. Paper Measurement mm 350X350 400X400 500X400
Max. Die-reducing Size mm 1180X760 1280X940 1480X1080
Max. Speed sh/h -5000 -4600 -4000
Max. Working Stress T 300 three hundred 300
Max. Paper Thickness mm 1-7 1-seven 1-7
Die-chopping Precision mm ±0.5 ±0.five ±0.5
Total Electricity KW 32.5kw 32.five 36.five
Total Dimension mm 8600X4000X2350 9100X4250X2345 9600X4700X2400

 
 
 

  • Functions of the device:

Main Characteristics:

  • The Bobst type reduce structure can make the slicing platform movement like a scissor, it will comprehend a entire and less difficult cut.
  • Primary worm equipment uses alloy copper materials, soon after the experienced operator’s manual scraping treatment and rigid standard testing, it can makes certain the driving areas 10 a long time daily life.
  • The primary chains adopt imported British Renold manufacturer, the variances of ten chains are much less than .2mm.
  • The hook up in between gear box and driving shaft adopts sleeve and pin framework making certain a strong connection.
    • Pace:  

 
The equipment adopts frequency controller to achieve stepless pace acceleration which can reach to 5000 times per hour. In the course of genuine manufacturing, it can generally run at 3600 to 4200 times per hour in accordance to the high quality of the board. If the top quality of the paper is very good, a excellent operator even can function the machine at optimum pace.

  • Protection:

 
As it is demonstrated in the picture of the machine, the equipment adopts rear portion paper feeding technique which retains the operator away from the die-slicing part. The mounting and adjustment of the die plate is also done outside the house of the die-cutting component with sensors and detectors at die-chopping portion to ensure that the machine can not be started out when the die-chopping plate is at adjustment standing.
 
In addition to the sensors at die-slicing element, there are sensor or method switches at window component to make the total device at checking standing to make certain its protection.
 

  • Operation convenience:

 
There is Man-equipment interface put in in the control panel which will demonstrates the safety position of the machine as properly as malfunctions to facilitate the operator. Camera is also mounted in front of the operator for him/her to keep track of the procedure standing at the delivery component.
 
 

  • Major Buildings and Crucial Material Used

 

  • 4 Principal Big Components:

They are: bottom station, transferring system, upper platform and machine wall. The base station is made of gray cast iron -HT two hundred the relocating system is ductile iron – QT 42-ten and the machine wall is high quality A3 metal.

  • Main Generate:

 

 
 
The eleven KW Siemens Motor together with the pneumatic clutch, worm shaft and worm gear varieties a moving set to make certain steady pressure out place which is not significantly less than three hundred tons.
 

The materials for the worm shaft is 40Cr with quenching treatment method and equipment hardness HRC forty five-fifty. the material for the worm is copper alloy – ZQAL9-4.
 
The bearing that is used is SKF. The bush is copper alloy ZQSn6-6-3.
 

  • Die-cutting and Creasing Portion:

 
The generate is transferred by way of crank rod to pendulum which will provide the transferring platform to go up and down to attain die-reduce and creasing purpose.
 
The pendulum is created of substantial good quality ductile iron. The pendulum axis is accomplished by induction harden with surface hardness HRC 43-forty eight. The width of the pendulum is 250mm and diameter of pendulum shaft 70 mm – completely follow the specification of 1080 type automated die-cutting and creasing machine. When compared with computerized die-chopping and creasing device which is utilized for cardboard die-reducing, this type of computerized die-slicing and creasing machine is primarily utilised for corrugated board which requirements considerably less stress for die-cutting, in this scenario very some producers have created more compact width on the pendulum and scaled-down diameter on the pendulum shaft. We maintain broader pendulum and even bigger diameter on its shaft to make our equipment previous for a for a longer time lifestyle.
 
 
The die-reducing plate employs 7 mm seventy five Crl plate which has more hardness and lifestyle span than the manganese plate.  
 

  • Board Conveying:

 

 
It adopts 3-cam intermittent positioning device to make sure the boarding conveying correct and steady.
The equipment makes use of gripper bar type with 12A extended joints chain which is much less in fat and significantly less shock to the intermittent device underneath the precondition to make sure the power of the chain. The brand name of the chain is Renold U.K with high specific and high quality. .    
 
The Gripper bar adopts aviation aluminum with three bridge sort- light in weight and high in toughness.

  • CZPT Part

 
 

 
The electrical components are created and assembled in accordance to the CZPTpean CE normal and makes use of globe wide recognized brand merchandise.
 

  • Set up of Die

 
 
 
 
The die mounting and dismounting adopts aspect withdrawing methods which time conserving and easy for procedure.
There are two methods for the fixation of the die-both by bolt or clippers which are subject to customer’s advice.
The chase locking is pneumatic which is basic, practical and reliable.
 

  • Special Figures of Our Equipment:

 

  • Clever And Special Entrance Lay Design and style:

 

In comparison with the card board sheet, the corrugated board has far more toughness. If the corrugated board abnormally reaches to the entrance lay, it will damage the front lay and the gripper bar when the entrance lay reaches to its maximum situation.
 
CZPTly the producers will put in sensors on this portion to end the device when the paper is fed abnormally to the front lay. Nonetheless, when the machine is operating at the high speed, the inertia will provide the machine to run for a whilst to make the entrance lay to its highest point and then also harm the entrance lay and the gripper bar.
 
Our specific layout is that when the irregular board feeding takes place and being detected, the entrance lay can never reaches to its greatest position which tends to make free from entrance lay and gripper bar damages due to the fact of irregular paper feeding.
 
As it is our unique style, so there is no photo to be revealed right here.
 

  • None-stop Gathering device

   At the shipping and delivery portion, when the board is reduce to be about one meter, the equipment will thrust
the die-reduce board pile out of the machine shipping and delivery part so that it is effortless for the operator to draw them to the designated place CZPT the want of halting the device .
 
 
 
                    

 

  • Front-guide Feeding Component

   The equipment adopts patent technology of front-lead feeding composition, which can properly stop and decrease damages to the area of printed sheet. Outfitted with robust blower, even paper is bending deformation, can feed paper easily.
 
 
 
 
 
 
 
 

 
 

  • Stripping Part  

    (a) The machine is 50 percent striping which can strip off three – edge squander and center holes of the board.
(b) There are upper chase, middle chase and decrease chase the place the male, elastic block and
female die are positioned to strip off the waste.
 
 
 
                               
 
 
 

 
 
 
 
 
 
 
 
 
 
 
 
              
 

  • Configurations:

 

Title Model and Origin Remarks
CZPT SKF Swiss Key portion
IKO Japan or HangCZPT, China Not essential component
Chain Renold U.K Principal Chain ( Discrepancy of significantly less than .2 mm for for every ten chains of equipment chain duration)
CHOHO Japan Other Chain are Choho Japan
Relay Omron Japan  
Contactor, buttons TELEMECANIQUE
France
 
Photograph CZPT Change Fotek ZheJiang  
Stabilizer  MEANCZPT ZheJiang  
Variator Delta ZheJiang  
Primary Motor Siemens Joint Undertaking
PLC Delta, ZheJiang  
Man-device Interface Delta  
Pneumatic Components Sunrise, ZheJiang  
Rotary Joints SMC Japan  
Motor at feeding and shipping and delivery CPG ZheJiang  

Non Stop Feeding Automatic Die Cutting and Creasing Machine with Stripping