High Frequency Steel Metal Highway Guardrail Rail Cold Drawn Roll Forming Machine

Substantial Frequency Metal Metallic Highway Guardrail Rail Cold Drawn Roll Forming Machine 

Solution description:

 

CZPT Requirements
one. Decoiler
With two tapered electric powered bulgy clamps, and its carrying capability is 8 tons. The internal diameter of the roll substance is about five hundred to 600mm, the maximum diameter of metal coil is 1800mm. Clamp motor electricity is two.2kw with 4-pole typical motor. Adopt ZQ250 speed reducer, its pace ratio is 31:five.

two.Leveling Machine
Wallboard 7-roller leveler with two-roll pinch and five-roll leveling. Leveling roller diameter is 110mm. The leveling device prior to and soon after has vertical information roll. Feed inlet port geared up with nip rolls.
material: 40Cr, quenched hardness: HRC48°~52°, motor power:seven.5kw, 6-pole typical motor, ZQ350speed reducer, velocity ratio: twenty:49, φ200 arrester brake.

3.Punching Equipment
Adopt YL32-315 4-column hydraulic punching machine, and hydraulic station motor power is 22kw. One established of two waves guardrail plates punching slicing die, layout and method mostly in accordance to users’ design and style drawings. The material of mildew inserts and plunger chip is Cr12MoV alloy steel. The punching equipment before and soon after outfitted with adjustable guidebook roll. (manual roll materials: Cr12MoV, hardness: HRC58º~60º) Apart from, it also geared up with a set of spare blade and plunger chip.

four.fast feeding material system
It has two pairs of feeders and requires two turns into one.
pinch routinely, motor energy:two.two kw, ZQ250 pace reducer, hand-change compressing

5.Photoelectric Length-measuring System
number: two pairs, reduce length: 4320mm, length accuracy < ±3.0mm

six. Main Forming Motor
This unit contains eleven molding processes with unbiased open up arch composition.
The mechanical spreading width : 550mm.
Arch substance : HT200 , tempered.
The column cross-part size: eighty x 70, with enough toughness and reliable quality assurance. Vertical guiding roller figures: 3
Roller diameter of vertical guiding roller: 80 
Substance: 40Cr metal, quenched and tempered.
CZPT sort: Fixed surface 7216, regulation 32216, every single has four.
Figures of twin-axis equipment box: one
Quantities of single-shaft transmission gear box: 9 
Bevel modulus: M=9
Equipment box materials: HT200.
Host electrical power: 45KW r, electromagnetic velocity regulating,
Velocity reducer: ZQ650
Pace ratio: 48.fifty seven
Use 1 inch double chain travel in between the transmission gear box universal transmission shaft between the roller shafts, and the universal transmission shaft kind is140-275. Use one.five inch dual chain drive in between the velocity reducer.

7.Forming Mold
A set of two wave guardrail plate roll forming die, developed and processed in accordance to the national normal. The material is GCr15, and the general quenching hardness is HRC58°~ 62°.

8.material Receiving Platform
Roller type materials acquiring station, 5m length, 6# metal welded.

nine.Handle Technique
Typical management program. Can manually and instantly management the harmony of a variety of parts of of the entire generation line.

ten.Other folks
The gear overall electricity is seventy eight.9Kw, with 30000mm * 4000mm length * width. The maximum rolling peak is 85mm, the highest rolling thickness is four.0mm, and the optimum rolling pace is three ~ 12m/min. Structural materials of welding equipment seat should fulfill the demands, welding have to be up to the national standard . Gear following rust cleansing must be to start with coated with steel specific anti-rust paint comprehensively covering, and then coated with substantial top quality topcoat. The rotating element ought to be divided by warning color.

FAQ
one.Q: Are you producer or buying and selling firm?
A: We are manufacture and buying and selling organization.
two.Q:What info you need to have ahead of you make the proposal?
A:The pipe diameter and thickness range which you need to have or the profile drawings, material details, your unique demands.
three.Q: what is the MOQ?
A: One established
four.Q: Do you offer installing and debugging overseas?
A: Abroad device put in and worker training companies are optional.
5.Q: Can you make the machine in accordance to my design or prototype?
A: Of course, we have an experienced crew for functioning out the most suitable style and production strategy for the machine that you are likely to book with us.
6.Q: How does your manufacturing facility do with regards to high quality handle?
A :There is no tolerance relating to good quality control. High quality control complies with ISO 9001.each device has to previous screening managing ahead of it really is packed for shipment.
7.Q: How can I have faith in you that machines pasted testing operating just before shipping and delivery?
A: 1) We document the testing video for your reference
two) We welcome you pay a visit to us and examination device by oneself in our manufacturing unit.
eight.Q: What about our soon after-sale provider?
A: we give technological assistance on line as properly as abroad providers by skillful technicians.
nine.Q: What need to I do if I just start a new company?
A:Contact us quickly ,we provide free of charge advisor pre-income service.Also we can support you to resolve the content(metal coil)purchase,employee prepare,intercontinental market place price.
10. Q:Can I visit you manufacturing facility to verify machines on-internet site ? What Ought to I carry when I go to your manufacturing unit?
A: We are company, and we welcome clients to go to our manufacturing facility. For specific solution design and produce, we request you provide a piece of tests materials, you can examination on our machines on-website.

 

High Frequency Steel Metal Highway Guardrail Rail Cold Drawn Roll Forming Machine