Complete Fruit Juice Bottle Processing Line

Complete Juice Generation Line
Containers and requirements
Name: Complete Automatic Full Juice 2000-20000bph Manufacturing Line Very hot Filling Fruit Juice
Or with Pulp  
materials shape Filling volume(ml) Filling degree(mm) Neck sort
PET Bottle
Glass Bottle
Sq. or Round Bottle 100-2000ml Length from bottle neck
According request
As ask for
Adjustable specifications of the bottle variety Bottle diameter ≤105mm  Bottle Height≤335mm
  CZPTers want to acquire added adjust-more than components for the different bottles.
If utilizing sq. bottles, then bottle separating method will be added.
Juice Preparing Fruit , Concentrate, Powder mixing  …..
Container Label & Handle Method Packaging program Palletizing program
Hot Melt Roll-Fed
PVC Shrink Label
Total Label/ 50 percent Label
Handbook  /  Automatic
Packing method Min, Spec. Manual
Minimal place gantry palletizer
Robot Palletizer
Large position gantry palletizer
One Arm Palletizer
Guide Palletizer
Movie shrinker
Wrap About packer
 Robert Packing Machine
Consumer Ambient Problems: Temperature:ten~40ºCHumidity:No dew
Person CZPTal Supply Specification Voltage:380V±5%, 3phase Frequency:50HZ±1%

Equipment Details

The CGF product filling machine is the most well-liked model in the beverage filling enterprise,3 in 1 filling equipment brings together bottle washing, filling and capping jointly, the whole set of equipment
turn out to be secure and productive.

New CGF Product 3 in 1 Filling Device

Washing heads.
Into bottle way is air conveyor direct connection with Bottle dial .
All 304/316 stainless steel rinse heads, water spray type inject design and style, more help save h2o use and a lot more thoroughly clean .
304/316 Stainless steel Gripper with plastic pad, guarantee small bottle crash in the course of washing
304/316 stainless steel washing pump make the machine more durable .

Pulp filling heads.
we adopt the piston filling sort to fill the pumlp seperate with the juice
304/316 Stainless steel substantial precision filling nozzle
Filling quantity adjustable in good rank, same liquid level right after filling
All 304/316 stainless steel speak to elements & liquid tank, fine polish, no death corner, easy to clear
304/316 stainless metal filling pump
Juice filling heads.
a)In the course of filling juice ,we will make a cover installaed on the filling valve, keeping away from the fruit pulp return inside of reflux pipe to block the pipe.
b)Filling valve and bottle lifter utilizes adopts German Igus bearings which are corrosion-resistant and servicing-cost-free.
c)By put in CIP cleaning cups, the filling machine can understand online CIP cleansing
d)Throughout filling process, there is no reflux of solution, staying away from blockage of solution.

Capping heads.
Location and capping system, electromagnetic capping heads, with burden discharge purpose, make positive bare minimum bottle crash in the course of capping
All 304/316 stainless steel development
No bottle no capping
Automatic quit when lack of bottle
Capping effect is stable and reliable ,Defective rate ≤0.2% .

Air conveyor is fixed on the flooring, with enthusiast set up on the top. 
Air filter is positioned at every single entrance of air supporter, to avoid dust blown into bottles. Bottles are held on the neck in the conveyor and transported into filling machine by blowing electricity.
 All are created of stainless steel SUS 304 /316.
Rack created by higher top quality carbon metal welded .
Flat conveyor.
1/Energy conserving. Substantial productive. Adapt to consumer factory layout
two/Special lubrication technique, keep products clean, well being, security
3/Prolonged provider lifestyle
four/CZPT eyes design and style maintain complete line managing safety and quickly
5/Overload security mechanism to effectively make certain the protection of the machine .

Auxiliary tools
Pre-process method.
one High-shear emulsifying tank + Plate heat exchanger
two Mixing tank
3 UHT sterilizer + homogenizer device + Buffer tank
4 Hot h2o technique + Very hot water tank
five CIP cleansing method
H2o treatment method technique.
1 Raw drinking water tank + Uncooked h2o pump
two Silica sand filter + Lively carbon filter + Sodium ion exchanger + Precision filter + Safety filter 
3 Reverse Osmosis (one stage) 
4 UV sterilizer
5 Concluded drinking water tank + Pure drinking water pump 
6,Stainless metal large pressure film shell
7All types of capacity indicator, stress indicator, electrical energy magnetic valve, balance gadget and pipe valve system
8 On the internet type strain auto self-safety system
9Online type electricity indicator (with steady compensation)
ten Program risk-free guarding and alarm technique
11 Technique body

Blow molding technique.
Total automated blow molding machine is suitable for making PET plastic containers and bottles in all designs. It is commonly utilised to create the carbonated bottle, mineral water, pesticide bottle oil bottle cosmetics, vast-mouth bottle and hot fill bottle and so on.

Bottle Inverter Chain.
1/Use juice personal large temperature to kill the bacterial inside of cap.
two/Use juice own substantial temperature to enhance sealing of bottle to prolong guarantee time.
3/Use SUS 304/316 stainless steel chain and higher polymer materials conveyor to maintain high quality and enhance provider life.
Shower Cooling Device.
1/Primarily for cooling and sterilization
two/The principal components of the machine are produced of stainless steel, the leading is developed to be openable for effortless maintenance and observation
three/Nozzles are made making use of U.S. technology and spray water evenly
4/CZPT belt adopts Rexnor technology, flat surface area with small dress in
5/Smooth and reliable operation with low power consumption

Automated labeling machine.
1/Heat shrink sleeve labeling machine
2/OPP Very hot melt labeling machine
3/PVC label stick labeling device
It adopts double driving structure which is a new and innovative driving unit for the thermal shrink sleeve machine, that is, 4-wheel driving, self-centering and balanced strain of four wheels. It can obtain the excellent effect of transmission of labels smoothly, stably and rapidly.
PE movie packaging machine.
1/PE movie shrink wrapping equipment
2/50 percent-tray shrink wrapping equipment
3/Carton box packaging equipment
It adopts the photoelectric sensor to detect on the internet, get signals which are managed by PLC, and adopts piston as executable aspect, to understand solution conveying, mixture, movie wrapping, slicing, warmth& shrink, great and lastly get the completed merchandise.

Factory going to
We sincerely expecting and welcome your visiting to our manufacturing unit if when you planed a business journey
1.we will present you the equipment in our factory,so you can see the genuine good quality of our equipment
2.we will present you a guiding of the complete projection of water generation line.
three.we can chat on the undertaking layout and price more face to face.
four.we will set up the manufacturing facility layout for you,to assist you start off your enterprise speedily.

Right after the equipment arrived in your factory,we will have our engineers to your factory,to install all the machines for you,it will just take about twenty-30 days.

After sale service
After your machine have any problem you can not remedy,we will send our engineers as soon as achievable,to keep away from financial dropped.
King Machine High quality
We King machine adopt the far better top quality technician than some others’,to make positive the overall performance is more excellent.

Company Info:
        HangCZPT king machine Co., Ltd is found at the new port town -HangCZPT ,was founded at 2003,and commencing with beverage machinery. Our organization have mounted assets in excess of RMB 10million and addresses an area of 14000m2,We are a leading enterprise in research and creation of liquid foodstuff and beverage packing and filling market.
       Our Principal merchandise like: Pure/mineral water and purified h2o making line, carbonated beverage making line, 3gallons& 5gallons creating line. Flat and tube UHT system, and CIP technique. All the products are marketed well in each and every province and metropolis of the total country and also exported to about thirty countries and regions with powerful technical pressure, advanced equipment, scientific management system and perfect following-revenue provider.

Complete Fruit Juice Bottle Processing Line