Complete a to Z Carbonated Beverage Bottling Plant   Production Line

Comprehensive a to Z Carbonated Beverage Bottling Plant / Creation Line

 

CZPT details

This series of tools is used in the generation of gasoline-made up of beverages, this kind of as Coca-Cola, Sprite, Fanta etc. This equipment is washing, filling and capping three-in-one,This device is appropriate for all varieties of bottle sorts. It adopts suspension air conveyor. When adjust the bottle,It only demands to alter the conveying width, which is much more effective and labor-saving. This device adopts isobaric filling kind, which is faster and far more stable. The machine adopts innovative PLC programming manage method, and the electrical factors adopt internationally renowned brands. The layout of the complete device is scientific and realistic, with higher output and lower failure fee.
 

Undertaking title Complete answer of carbonated drink creation line, like:
– Drinking water treatment method method
– Carbonated drink processing line
– Carbonated drink filling system
– Bottled drink packing method
– PET bottle blow molding technique
– CZPT program
– CZPT areas
– Installation equipment
Water resource Refreshing drinking water (nicely drinking water, river drinking water, snow water etc.)
Equipment layout Freely design and style
Generation potential 1000-24000BPH
Bottle sort 330ml-2000ml
Bottle form Freely created
Cap sort CZPT screw cap
Filling liquid Drinking water, juice, non-carbonated consume etc
Filling stress Counter stress stress
Filling temperature Minimal temperature
Labeling method Sleeve labeling machine
Heating manner Steam heat and shrinking
Packing variety Shrink wrapping
Shrinking manner CZPT heating
Shrinking format CZPTize
Voltage CZPTize
CO2 Well prepared by customer in regional

Doing work basic principle

When bottles are sent to the device by conveyor continuously, they to begin with are deliveried to the acquiring wheel
by air-slide conveyor and then to washing component.
The bottle clamps keep the bottles and trun more than 180°C to wash, then return back again to their authentic situation right after
sufficient washing and drying. The bottles are despatched to the center thumb wheel 1 and to the filling component to be stuffed,
then moved by middle thumb wheel 2 and get to to capping part to be capped, at the identical time, cap trimmer
sends caps to the top of the bottles and capper screws caps.
Bottles are despatched to the conveyor chain by the out stirring wheel to following working place.

Qualities

one) Monoblock composition, the bottle goes through rinsing, filling and capping with little abrasion, and the transferring is stable, bottle altering is less difficult.

2) Specifically designed stainless metal bottle clamp dose not make contact with the thread parts of the bottle neck, keeping away from the 2nd contamination.

three) Higher speed and big stream filling valve assures the higher filling pace and specific fluid stage.

four) Elements speak to with the liquid are all of superb stainless metal or foods level plastic.The electrical method is of intercontinental manufacturer and achieves the nationwide foods sanitary standard.

five) The bottle-out starwheel is of screwdown form.When bottle size is transformed, there is no want to modify the transferring chain’s top.

CZPT Specifications
 

Complete remedy of carbonated consume generation line 2000BPH – 24000BPH PH≥4.six
Carbonated consume
Mineral Shape Filling volume Filling level (mm) Neck type
PET bottle Round or square bottle one hundred-2000ml Distance from bottle neck Basing on the real sample
Bottle variety Diameter ≤ 105mm height ≤ 335mm
Changeovers will be essential if possessing diverse bottle
Regarding the bottle in square shape, the bottle separating system will be necessary
Labeling method Packing method Palletizing system
Deal Structure
Sizzling glue OPP
PVC shrink label
Total label / 50 percent label
Handbook type / Vehicle sort
Handbook
Film shrinker
Wrap close to
Packer
Robert packing
Device
1*2
2*3
3*four
four*6
three*five
Handbook
Lower position gantry
Palletizer
Robert Palletizer
High placement gantry
Palletizer
Solitary arm palletizer
Guide palletizer
Working setting Temperature: ten-40 levels Celsius Humidity: No dew
Electricity source 380V 3phase 50HZ / CZPTize

 

Product DCGF14-12-5 DCGF18-eighteen-6 DCGF24-24-eight DCGF32-32-10 DCGF40-forty-12
Capability (500ml/bottle/h) a thousand-3000 3000-6000 6000-8000 8000-ten thousand 10000-15000
Filling precision ≤+5mm(liquid level)
Filling force(Mpa) ≤0.four
Filling temperature(ºC) -five
Total electrical power four.five 5 six eight 9.5
Bodyweight(kg) 2400 3000 4000 5800 7000
All round dimensions(mm) 2200*1650*2200 2550*1750*2200 2880*2000*2200 3780*2200*2200 4050*2450*2200

CZPT configurations
 

  Merchandise Parts Identify Manufacturer Brand name
one PLC SIEMENS Germany
2 Inverter
3 Contact Screen
4 Swap
5 Contactor
six Relayer
7 Solenoid Valve AIRTAC ZheJiang
eight Push motor FEITUO Swiss
9 Reducer CNP China
ten Water Pump SKF China
eleven Principal CZPT AUTONICS Sweden
twelve Sensor AIRTAC Korea
13 Air ingredient ABB ZheJiang

Comprehensive photographs

Washing element

Carbonated beverages filling machine is rotary washing machine, which mostly use for beverage such as carbonate
d drink, new bottle enter the equipment by star wheel, via clip and overturn mechanism make bottle down,
following washing, it overturn bottle up immediately, then convey to the filling element by star steel, the main materials a
nd washing clip is stainless steel.

Filling portion

The filling portion is manly composed of a filling valve and filling transmission components. The washed bottle reachesthe
filling situation via the bottle shifting wheel. In the indicate time, the bottle clamping plate of the filling device will
clamp the bottle and move up to seal the bottle, filling valve will open, send the liquid into the bottle. When the
liquid stage of the bottle reaches the trachea of the filling valve, the filling will cease.

Capping component

The capping component consists of screw heads, capping transmission portion, a sorting component and an underneath include tube pa
rts. The bottle which has finished filling will enter the capping position by means of the driving wheel.
 Bottles that have finished capping will be transported by the bottle pusher to the conveyor belt.

 

Comprehensive Generation Line

one, Drinking water remedy technique: RO purified products, UF purified gear, Sand filter, Carbon filter, Drinking water softner, H2o storage tanks.

two, Beverage processing system: Syrup melting tank, Mixing tanks, Filter, Juice sterilizing device, Homogenizer, Beverage consume pumps, CIP cleansing system

three, CO2 mixer

Carbonated beverage mixing equipment structure affordable, the blend precision is high, COtwo mixes completely, has two times of cooling, two carbonation deserves. Largely is appropriate for varieties of carbonic acid drink’s combine processing, also might use in the paste consume, the fermentation consume and so on other gentle drinks’ blend processing.

four, Pasteurizer: Bottle inverse device, Bottled juice sterilizing tunnel

5, Final packing method: Shrink wrapping equipment

6, PET bottle blowing system: Automatic PET bottle blowing equipment, Preform unscrambler and elevator, Auxiliary equipment

Our Support

The sample support
one. we can ship you the movie of the managing machine.
2. you are usually welcome to occur to pay a visit to our factory, and you may see the procedure of the equipment below . We will make the arrangement to choose you up when you arrive .
three. If we get the authorization of the customer who has introduced the equipment from us ,we can inform you their get in touch with info, you can go to go to their factory.
 
CZPTized provider
one. we can design the devices according your demands(materials ,electricity,filling kind,the kinds of the bottles, and so on).
2. at the very same time we will give you our expert recommendation.

Soon after-product sales provider
1. we will give the invoice of load on time to make confident you can get the machine quickly.
2. when you complete the Preparing situations ,our engineer will go to your manufacturing facility for the installation, screening and also training.
3. we provide 1 12 months warranty with spare parts free.

Complete a to Z Carbonated Beverage Bottling Plant   Production Line