Product Description

 Plastic Linear Xihu (West Lake) Dis. Groove Chain Xihu (West Lake) Dis. Polyethylene Xihu (West Lake) Dis. Wear Strip Large Density Polyethylene Xihu (West Lake) Dis.

 

Products Description 
Our positive aspects:
Content: UHMWPE/HDPE/PP/Nylon
Generate Process: CNC, Injection and many others.
Condition: Any, in accordance to the drawing
Dimension: Any size is accessible
Coloration: Black, White, Yellow, Environmentally friendly, Blue and so on.
Quick cargo, limited production time, exceptional quality
Listed here, we could meet all your specifications for custom-made plastic components

Introduction

UHMW-PE is described as polyethylene whose molecular fat is 3.1 million or larger. When producing this determination, it was identified that bodily properties increased swiftly as lower CZPT values increased, and then leveled off at the 3,a hundred,000 worth. As with most substantial-functionality polymers, the processing of UHMW-PE is not straightforward. Since of its higher soften viscosity, typical molding and extrusion processes would break the long molecular chains that give the substance its outstanding houses. Present producing strategies include compression molding, ram extrusion and the heat forging of extruded slugs. UHMW-PE has the fantastic abrasion resistance and an extremely reduced coefficient of friction. Influence energy is high and chemical resistance is exceptional.

The substance does not crack in impact energy tests using regular notched specimens double-notched specimens split at twenty ft-lb/in (42.1 kJ/m2). UHMW-PE has a crystalline melting point of 267°F (131°C). The advisable maximum provider is about 200°F (93°C).
 Care need to be taken when fastening UHMW-PE, as its large thermal enlargement can result in the content to buckle between fasteners if they are also far apart.
UHMW (ultra-substantial molecular bodyweight polyethylene) is an really tough plastic with higher abrasion and put on resistance.
The versatility of polyethylene has made it a well-known plastic for countless industrial purposes that require durability, reduced friction, and chemical resistance.


These wear strips are mounted on the tracks in excess of which the chain travels. Special Antistatic grade of Ultra Higher Molecular Fat Polyethylene (UHMWPE getting antistatic property ensures its suitability for LPG installations, reducing chances of sparks / static present developed since of friction. A variety of Rectangular, Square, Trapezoidal cross sections, “C” Profile , Particular styles, Curves and many others. are obtainable appropriate for all installations. Set up of these liners guarantees extended working of dry chains in dusty environment. 

Bottling / Conveying Equipment:
Put on Strips, Machined and Extruded Profiles as Xihu (West Lake) Dis.s, Star Wheels, Timing Screws, Lifeless Plates and Conveyor Curves. Excellent for use in Breweries, CHangZhou Plants, and so on.

Paper Market:
Suction Box Tops, Forming Boards, Foil Blades, Doctor Blades, Sealing Strips, Deckles and Febriculas.

Mining / Bulk Components:
Chute Liners, Bin Liners, Truck Liners, Impact Slider Bars, Scraper Blades and Put on Plates

Filter Market :
Various kinds of filters like Drum Filters, Disc Filters, Belt Filters, and so forth.

Chilly Rolling Industry :
Roll Pads, Roll Racks, Saddle Blocks, Roll Drives & Xihu (West Lake) Dis. Boards.

Chemical Industry :
Spray Nozzles, Flanges, Impellers, Pump Casings, Filter Plates and Frames, Wear Parts for Belt Filters, etc.

Figures:

  • very flat on the surface  
  • The thickness tolerance is +2 -0mm,some made according to your requirements.
  • The color is pure and any color can be made by us.
  • We can give you an accurate size of UHMWPE Components with advanced machine.
  • Different shaped UHMWPE parts also can be made by us like bending sheet.
  • According to different requirements with different application, special specifications can be customized, like anti-UV, fire-resistant,anti-static and with other characters.
  • Maximum abrasion resistance of any polymer, 6 times far more abrasion resistant than steel
    Extremely lower h2o absorption
    Outstanding effect resistance
    Good corrosion & chemical resistance
    Sound-absorption & Vibration-absorption

Excellent Chemical Resistance Machined UHMW Polymer Parts Software

one. Conveyor Paddle
2. Effect Bar
3. Dock Bumper
4. Pipe Assistance Block
5. Chain information
six. Pulley and Roller
7. UHMWPE Saddle or Block
eight. Equipment dress in block and strips
9. Other machined components

Any measurement, Shape are obtainable with us.

Benefits

Self-lubricating.
Excellent Abrasion&dress in resistance (15 times more resistant to abrasion than carbon steel).
Corrosion & effect resistant.
lower temperature resistant.
Non-h2o absorption
Simple to device

 

roperty:

Check Method (Standard)

Ticona GUI4152

Ticona GUI4150,4120

Device

Molecular bodyweight

 

1.5million-4million

1.5million-8million

 

Density

ISO 1183-1:2012/DIN53479

.ninety two-.98

.93-.98

g/cm³

Compression energy

ISO 604:2002

≥30

≥32

Mpa

Tensile power

ISO527-2:2012

≥20

≥22

Mpa

Elongation at split

ISO527-2:2012

≥280

≥300

%

Dynamic Friction coefficient

ASTM D 1894/GB10006-88

≤0.twenty

≤0.18

 

Notched affect toughness (Charpy)

ISO179-1:2571/GB/T 1043.1-2008

≥100

≥100

kJ/m2

Abrasion put on index

ES-X65710-2008

≤30

≤30

mg

Vicat softing stage

ISO306:2004

≥80

≥80

°C

Hardness shore-D

ISO 868:2003

60-sixty five

61-66

D

Our manufacturing facility

FAQ
Q: Are you buying and selling organization or company ?
A: We are manufacturing unit.
Q: How extended is your delivery time?
A: Usually it is 5-10 days if the merchandise are in stock. or it is fifteen-20 days if the products are not in stock, it is in accordance to quantity.
Q: Do you provide samples ? Is it totally free or additional ?
A: Sure, we could supply the sample for cost-free charge but do not spend the cost of freight.
Q: What is your phrases of payment ?
A: Payment=1000USD, thirty% T/T in advance, harmony prior to shippment.

US $2-5
/ kg
|
200 kg

(Min. Order)

###

Application: Warehouse Crane, Shipboard Crane, Goods Yard Crane, Building Crane, Workshop Crane
Material: PE
Structure: Custom
Installation: All Truck
Carrying Capacity: Custom
Running Mode: Moving

###

Samples:
US$ 10/kg
1 kg(Min.Order)

|
Request Sample

###

Customization:

###

roperty:

Test Method (Standard)

Ticona GUI4152

Ticona GUI4150,4120

Unit

Molecular weight

 

1.5million-4million

1.5million-8million

 

Density

ISO 1183-1:2012/DIN53479

0.92-0.98

0.93-0.98

g/cm³

Compression strength

ISO 604:2002

≥30

≥32

Mpa

Tensile strength

ISO527-2:2012

≥20

≥22

Mpa

Elongation at break

ISO527-2:2012

≥280

≥300

%

Dynamic Friction coefficient

ASTM D 1894/GB10006-88

≤0.20

≤0.18

 

Notched impact strength (Charpy)

ISO179-1:2010/GB/T 1043.1-2008

≥100

≥100

kJ/m2

Abrasion wear index

ES-X60210-2008

≤30

≤30

mg

Vicat softing point

ISO306:2004

≥80

≥80

°C

Hardness shore-D

ISO 868:2003

60-65

61-66

D

US $2-5
/ kg
|
200 kg

(Min. Order)

###

Application: Warehouse Crane, Shipboard Crane, Goods Yard Crane, Building Crane, Workshop Crane
Material: PE
Structure: Custom
Installation: All Truck
Carrying Capacity: Custom
Running Mode: Moving

###

Samples:
US$ 10/kg
1 kg(Min.Order)

|
Request Sample

###

Customization:

###

roperty:

Test Method (Standard)

Ticona GUI4152

Ticona GUI4150,4120

Unit

Molecular weight

 

1.5million-4million

1.5million-8million

 

Density

ISO 1183-1:2012/DIN53479

0.92-0.98

0.93-0.98

g/cm³

Compression strength

ISO 604:2002

≥30

≥32

Mpa

Tensile strength

ISO527-2:2012

≥20

≥22

Mpa

Elongation at break

ISO527-2:2012

≥280

≥300

%

Dynamic Friction coefficient

ASTM D 1894/GB10006-88

≤0.20

≤0.18

 

Notched impact strength (Charpy)

ISO179-1:2010/GB/T 1043.1-2008

≥100

≥100

kJ/m2

Abrasion wear index

ES-X60210-2008

≤30

≤30

mg

Vicat softing point

ISO306:2004

≥80

≥80

°C

Hardness shore-D

ISO 868:2003

60-65

61-66

D

Roller Chain Maintenance Tips

There are many things to keep in mind when maintaining a roller chain. The main reasons include friction and external influences. Without proper lubrication and adjustment, such chains will wear prematurely. Here are some tips for keeping your roller chain in top shape. continue reading! This will make your process easier. We will also discuss the cost of the new roller chain. As always, remember to check for loose ends and adjust the chain regularly.
chain

Preloading

Roller chains are designed to accommodate many different types of loads. Sprockets are the main cause of chain wear. Axial and angular misalignment occurs when the sprocket faces are not properly aligned. Both types of misalignment increase stress and wear on the roller chain. They can also negatively affect the drive. Therefore, choosing the right chain is an important consideration.
Preloading helps to eliminate initial elongation and extend service life. The benefits of preloading can be seen in the preloading chart. Significant elongation occurs during drive startup with no or minimal preload. This is due to the surface hardness of the worn parts. On the other hand, a properly preloaded chain shows little elongation during the initial start. Therefore, proper preload can prolong wear life.
Although elongation is a natural phenomenon in any drive, it can be minimized or eliminated with proper maintenance. In addition to regular inspections, you should do a full inspection of your chain after the first hundred hours. This inspection should focus on key life factors such as 3% elongation, how the chain is lubricated, and any other issues that may affect life. A good quality chain should have the longest life and no problems.
There are many different roller chain specifications. A good rule of thumb is to choose chains with at least five links. Then, tighten the chain until a break occurs, and it will tell you what kind of break occurred. Alternatively, you can use a roller chain with the maximum allowable load. As long as the MAL doesn’t exceed that number, it’s still perfectly safe to use it for any application.

lubricating

When it comes to lubrication, there are several different techniques. For example, spray lubrication is a popular method for high-horsepower drives and high-load and fast-moving machines. This method is very effective, but it is expensive, and spraying the chain too far out of the guard can cause leaks. Another common method is brush lubrication. Brush lubrication involves applying a continuous flow of oil to the chain, pushing it into the chain. This lubrication technique reduces the application temperature of the chain. Also, it can extend the life of the chain, depending on the manufacturer’s specifications.
While the lubrication of roller chain couplings varies by application, sprocket hubs should be lubricated monthly to ensure proper sealing. The amount of oil used depends on the rotational speed and the type of roller chain coupling. In general, lubricants used in roller chain couplings should have excellent adhesion, oxidation, and mechanical stability.
Wear-resistant lubricants are recommended. They prevent the rollers from sticking to each other and prevent rusting. These lubricants have low surface tension and are not harmful to metal or O-ring chains. The optimum lubrication method depends on ambient temperature, horsepower, and chain speed. Properly lubricating a roller chain increases the life of the chain and reduces the risk of wear.
Proper lubrication of the roller chain is essential to prevent corrosion and prolong its service life. The oil forms a smooth film on the chain components, reducing metal-to-metal contact and minimizing friction and wear. Additionally, the oil provides a smooth running surface and reduces noise. However, the running-in process of roller chain lubrication cannot be underestimated. When using heavy-duty oils, ensure that the lubricant is compatible with operating and ambient temperatures.

Maintain

To extend the life of your roller chain, you need to carry out regular inspections. First, you should check the T-pin on the link plate at the joint. If they are not connected properly, it can cause the chain to stretch and not maintain proper spacing and timing. Next, you should look for unusual noise, corrosion, and dirt that may indicate wear. If you notice any of these problems, it’s time to replace the chain.
In order to properly maintain a roller chain, both areas of the roller chain must be lubricated with the correct lubricant. Lubricants used should be SAE non-degreased oils. There are several types of lubricants available, but the best one is a petroleum-based oil with a high viscosity. You can also check for signs of wear, such as red or brown discoloration. This means that there is not enough lubrication.
While the life expectancy of a roller chain is unknown, it is important to know how to extend its life and maximize its effectiveness. Improper tension and alignment can shorten its life and place undue stress on the drive system and the chain itself. Incorrect tension can also lead to slippage and increased energy output. Therefore, you should calculate the tension and alignment of the chain during the initial installation. Check and adjust regularly.
Another way to extend the life of your rollers is to thoroughly clean the inside and outside of the rollers. You should also lubricate it frequently to prevent excessive heat buildup. Designed to prevent overheating by limiting the amount of work during break-ins. Additionally, regular inspections will help you catch anomalies early enough to stop operations. Last but not least, regular lubrication will prolong the life of the roller chain.

Cost

Buying a roller chain is a big decision, but initial cost shouldn’t be the only consideration. The cost of the roller chain itself, as well as the running costs, should be considered. Even the lowest-priced chains can be more expensive in the long run. Additionally, maintenance and energy costs may increase. The best roller chain for your business will be the one that best suits your needs. Listed below are some considerations to consider when purchasing a roller chain.
First, what material should you use? Roller chains come in many different materials. Stainless steel is a commonly used material in construction. Materials are selected based on the cost and design of chain horsepower transmission. Various manufacturing processes will determine which material is suitable for your application. Also, the weight of the chain will vary depending on its pitch and the construction technique used. A large part of the cost of a roller chain is on the drive sprocket.
Another consideration is installation cost. Roller chains are commonly used in agricultural and transportation applications, especially for agronomic products. If lubrication is your concern, maintenance-free chains are the best choice. Corrosion-resistant chains are ideal for wet environments. They are sold in boxed lengths, so replacing a longer length requires adding a shorter length. To avoid trouble, use the skateboard to help connect the links.
Another consideration is the overall width. The overall width of an open #40 roller chain may vary but should be at least 10 feet wide. Although it is not the most expensive type of roller chain, it will last longer. Using it correctly will increase its overall longevity, so it’s a good idea to choose it wisely. If your business uses roller chains regularly, the cost reduction is well worth it.
chain

Application

A roller chain consists of a pair of alternating pins and roller links. The pins are pressed into the side panels and hinged to the rollers. Roller chains can be single or multi-strand, connected by a common pin. The multi-strand design provides higher shear strength for demanding power transmission applications. Typical applications for roller chains include conveyors, hoists, and other mechanical equipment.
The horsepower capability of a roller chain is limited by several factors, including pin shock and friction. While research into these factors has placed some limits on the maximum operating speed of the roller chain, practical experience has shown that these systems can be used at higher speeds. Proper lubrication and cooling can increase the durability of these chains. In addition, roller chain applications include:
Drive and conveyor systems are the two main uses of roller chains. During driving operations, wear and elongation are a natural part of the operation. However, lubrication plays a vital role in minimizing wear and shock loads. Therefore, wear is inevitable and special care must be taken to ensure proper lubrication. Additionally, lubrication reduces heat dissipation in the chain.
The materials used to make roller chains vary from one type to another. Stainless steel is common, but nylon or brass are sometimes used. These materials are less expensive and more durable than steel or stainless steel. The best material for the job depends on a variety of factors, including cost, environmental conditions, and design horsepower transmission. For example, the pin bushing contact area is a critical area requiring lubrication. Additionally, some coatings are designed to retard the corrosive effects of water or oil.
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editor by czh 2023-01-20